Tuesday, June 9, 2015

Diesel Dilemmas and dithering old Dummy’s!

 04/06/2015

Diesel Doos!!
Not all premium quality diesel hose is up to spec!! We discovered this in Opua shortly before we left.
On Sheer Tenacity we have a 300lt fuel tank on the port side, a 180lt tank on Starboard, and a 60lt gravity feed day tank under the companionway. On deck we keep a further 80lts in jerry jugs. We are admired and envied by many a cruiser! Why so much???
The one complaint that I read about, while building Sheer, was from those sailors bemoaning their inadequate fuel capacities….. especially those cruisers who did the NZ  to Fiji run often! This 1160 mile passage goes from 35 degs South, up to 17  South. The weather systems come through in fairly regular waves, about every 7 days or so. The usual passage departs 1-2 days after the low front has passed through NZ, and the sea has calmed down a bit, and the next high moves in bringing SE winds.  This kick start only usually lasts for 2-3 days, before one gets stuck in the middle of the high with no wind. 2 days later, the next low comes through and clobbers you. Added to that, is the potential for the next low to meet up with another low emanating from the tropics, to the north, or stalling on the back of the departing high, which can produce a “squash zone”.
None of these scenarios are too welcome! So one of the common strategies is to motor north in the calms, and get the hell out of the risky zones……. Hence the diesel tank capacity. Yeah, I know that 600lts is a bit of overkill…. Sheer could motor for 1000 miles , or 11 days on that!
 Now our whole diesel system relies on a transfer pump and filter system, to move clean, filtered diesel from the storage tanks to the day tank.
What happens when the premium pipes start dissolving like overcooked macaroni? Well, when the pump sucks, the pipes collapse, and diddly squat reaches the day tank! Luckily, we picked up the problem in Opua, and replaced all the pipes….. except for the little one that links the two halves of the port 300lt tank.
Now with all our motor sailing, we were transferring diesel in 20lt amounts, from the 300 lt port tank. After 150 lts, it indicated Nada… empty! Impossible! I put in 280 lts just before we left! Oh hell, I reason, the little link pipe, which was inaccessible, and therefore not changed, must have collapsed, trapping the outer tanks 150 lts from draining into the inner tank!
So for the last two top ups, I had to draw from the starboard storage tank. But now we had to find some way to access the missing 150 lts.  But first I had to prove that my assessment was correct. So, we inserted a little engine oil vacuum pump, with a long hose, down through the filler tube into the bottom of the port outer tank…. And bingo , we find the missing 150 lts.
So, the first task was to extract 40 lts, and transfer it back into the starboard tank, so that it was full. We did that. Then we decided to check that the starboard tank was in fact full….so lets draw more fuel, and fill the starboard tank to the top!
After 20 extra litres have been transferred, we were worried! After another 80lts went in we were panic struck! The tank had at least 160lts in it, from which we had drawn 40… We should only have been able to fit max 40 lts to fill it up!
By this stage, we are also pretty exhausted, have used a little engine oil pump, (which sucks about 100ml per pump), to pump out 140lts of diesel.
Completely discombobulated by the situation, we sat down and checked all our ullage calculations over the past 4 years, searching in vain for some arithmetic errors  .
Then…….. the possibility dawned, that for the past 5 years, could I have been mistaking the port transfer position on the 3 way valve, for the Starboard one!
Was it possible that the 150 lts that I believed was siphoned out of the port tank in Brazil, by some little cretin…….. or that the 150 lts we believe had been accidentally pumped into our bilges, when the transfer pump was not turned off in the storm, and got pumped out by the automatic bilge pump into the sea…..
Surely it was not possible, that with my advancing years, that my brain had turned to porridge! 
Well, the truth must out! We did the tests, reversed the valve back to the previously empty tank, and found it full! The empty tank had been the Starboard one, which was now full again after hand pumping the 140 lts!!
Yes, Mary says, a definite case of your brain turning to mush!

No, I argue, with my advancing years, I have obviously discovered an unexpected , and surprising re -emergence of my analytical skills, and if that was not the case , how else could the problem have been solved ! I can now forgive you for not turning off the transfer pump in the storm, as it now appears that you did not cause 150lts of diesel to be pumped overboard! There now…. Doesn’t that make you feel better?

No comments:

Post a Comment